Mercruiser Alpha One/Gen II Drive Shaft/Gear Housing Components Parts Guide


 
 Mercruiser Alpha One/Gen II Drive Shaft Housing Components


Mercruiser Alpha One/Gen II Part List


Diagram No. Part Description Part No.
1. Drive Shaft Housing N/A
2. Screw 18-2244
3. Washer * 18-2945
4. Filler Wall N/A
5. Oil Seal * 18-0594
5A. Plug N/A
6. Wear Pad N/A
7. Water Tube N/A
8. Seal * 18-2095
9. Yoke, Gear End 18-2125
10. Socket Center 18-2128
11.

Cross and Bearing

D469859 - F679999

F680000 Up

18-2104 18-2097
12. Yoke Coupling End 18-2146
13. O-Ring (2 Per) * 18-7153
14. Retainer N/A
15. Ring N/A
16. O-Ring * 18-7169
17. Carrier Assembly (Set) 18-0577
18. Oil Seal 18-2003
19. Roller Bearing Kit (D469859 - K999999) 18-1160
20. Cup Spacer (Included With) 18-1160
21. Shim 18-2292
22. Shim 18-2296

23.

Upper Unit Gear Set (1)

1.5:1...........................................................................................................

Rebuild Kit................................................................................................

1.65:1.........................................................................................................

Rebuild Kit................................................................................................

1.84:1.........................................................................................................

Rebuild Kit................................................................................................

1.98:1.........................................................................................................

 

 

18-2201

18-2256

18-2203

18-2257

18-2204

18-2258

18-2205

 

24. Roller Bearing (1.47:1 ratio only) 18-1161
25. Washer N/A
26. Nut N/A
27. Shim 18-2293
28.

Driven gear (1)

1.5:1...........................................................................................................

Rebuild Kit................................................................................................

1.65:1.........................................................................................................

Rebuild Kit................................................................................................

1.84:1.........................................................................................................

Rebuild Kit...............................................................................................

1.98:1.........................................................................................................

 

 

18-2201

18-2256

18-2203

18-2257

18-2204

18-2258

18-2205

 

29. Drive Shaft, Upper 18-2324
30.

Bearing Assembly

F680000 Up (Large Bearing)...........................................................

D494569 - F679999 (Small Bearing).................................................

 

18-1179

18-1165

31.

Shim

D494569 - F679999...............................................................................

F680000 Up.........................................................................................

 

18-2283

18-2282

32. O-Ring * 18-7161
33. Cover Assembly Top 18-3231
34. Washer 18-3231
35. Dipstick Assembly 18-3231
36. Screw 18-3231
37. Oil Seal (Included in Kit) 18-2715 Kit
38. Ball (Included in Kit) 18-2715 Kit
39. Spring (Included in Kit) 18-2715 Kit
40. Anodic Plate Assembly N/A
41. Lockwasher N/A
42. Screw N/A

* Included in Seal Kit 18-2644

(1) Sold in sets only. For proper gear ratio selection, consult a service manual.

 

Mercruiser MR/Alpha Gear Housing Parts List

Diagram No. Part Description Part No.
1. Lower Gear Housing N/A
2. Water Tube Guide 18-3109
3. Bushing/Water Pump Housing * 18-3110
4. O-Ring, Upper - Drive Shaft * 18-7158
5. Slinger N/A
6. Stainless Steel Locknuts (1) (5/16"-24) 18-3723
7. Stainless Steel Locknuts (2) (1/4"-28) 18-3722
8. Washer 18-4270
9. Screw 18-3226
10. Washer, Water Pump Body N/A
11. Upper Pump Housing 18-3116
12. Insert Cup 18-3114
13. Impeller 18-3017
14. Drive Key N/A
15. Gasket, Upper Water Pump to Wear Plate (lower)

* 18-2914

16. Impeller Plate 18-3117
17. Gasket, Upper Water Pump to Wear Plate (lower) * 18-2914
18. Dowel Pin 18-3227
19. Water Pump Base 18-3417
20. Oil Seal (upper) * 18-2026
21. Oil Seal (lower) * 18-2014
22. O-Ring

* 18-7176

* 18-7196

23. Gasket, Water Pump Base to Gear Housing * 18-2826
24. Spring 18-4268
25. Tapered Roller Bearing 18-1164
26. Shim (s), Drive Shaft Bearing 18-2295
27. Drive Shaft 18-2167
28. Insert, Water Pickup N/A
29. Screw, Insert to Gear Housing 18-3197
30. Nut, Insert Screw 18-2344
31. Screw, Trim Tab to Gear Housing N/A
32. Dowel Pin, Gear Housing to Drive Shaft Housing N/A
33. Stud, Water Pump to Gear Housing (3 - 1/4") N/A
34. Stud, Gear Housing to Drive Shaft Housing (1 - 31/32") N/A
35. Stud, Water Pump to Gear Housing (3 - 3/8") N/A
36. Stud, Gear Housing to Drive Shaft Housing (3 - 3/16") N/A
37. Oil Passage Seal * 18-2944
38. Plug, Oil/Fill Drain 18-2244
39. Gasket, Gear Housing Drain Screw * 18-2945
40. Nut (2) Gear Housing to Drive Shaft Housing N/A
41. Screw, Gear Housing to Drive Shaft Housing 18-2361
42. Trim Tab 18-6011
43. Needle Roller Bearing 18-1150
44. Lower Unit Gear St (pinion gear) 18-2200
45. Pinion Nut 18-3719
46. Shift Shaft Washer 18-4267
47. Washer, Rubber - Shift Shaft Bushing 18-2340
48. Oil Seal * 18-2009
49. Shift Bushing * 18-2154
50. O-Ring * 18-7153
51. Washer, Lower Shift Shaft Bushing N/A
52. Retaining Clip, Shift Shaft N/A
53. Stainless Steel Shift Shaft 18-2150
54. Cotter Pin, w/Shift Spool Assembly 18-2196
55. Sleeve, w/Shift Spool Assembly 18-2196
56. Retainer Spring, w/Shift Spool Assembly 18-2196
57. Washer, w/Shift Spool Assembly 18-2196
58. Spring, w/Shift Spool Assembly 18-2196
59. Spool, w/Shift Spool Assembly 18-2196
60. Shift Crank 18-2130
61. Shaft, w/Shift Spool Assembly 18-2196
62. Shim, Forward Gear Bearing 18-2285
63. Tapered Roller Bearing 18-1159
64. Needle Roller Bearing 18-1157
65. Lower Unit Gear Set (forward) 18-2200
66. Spring, Retainer, Cross Pin N/A
67. Sliding Clutch 18-2202
68. Cross Pin, Clutch to Clutch Actuating Shaft N/A
69. Propeller Shaft 18-2166
70. Shim (s) Thrust Ring to Gear Housing 18-2284
71. Lower Unit Gear Set (reverse) 18-2200
72. Thrust Ring, Bearing Carrier N/A
73. Ball Bearing 18-1155
74. O-Ring * 18-7159
75. Needle Roller Bearing 18-1158
76. Bearing Carrier Assembly 18-2191
77. Key - Locating Bearing Carrier N/A
78. Oil Seals * 18-2002
79. Tab Washer 18-2299
80. Spanner Nut 18-3751
81. Thrust Washer 18-4220
82. Continuity Washer N/A
83. Brass Castle Washer 18-3714
84. Tab Washer 18-3200
85. Prop Nut 18-3700

* Included in Seal Kit 18-2652 (Not Pictured)

 

Mercruiser Generation II Gear Housing Components

 

Mercruiser Generation II Gear Housing Parts List

1 Gear Housing 1623-815822A30  
2 Sleeve 23-816573  
3 Coupling 816597A1 18-2353
4 O-Rings 25-21836 18-7420
5 Face Seal 26-816575A2 18-2599
6 Water Pump Body 817275A1  
7 Impeller 47-43026-2 18-3056
8 Gasket 27-817277 18-2563
9 Face Plate 817276 18-3122
10 Gasket 27-43033-1 18-2564
11 Seal Carrier 821759A2 18-2354
12 O-Rings 25-90011 18-7174
13 Seal 26-16977 18-2013
14 Seal 26-89238 18-2014
15 16 Cover Nut 824519 18-2346
17 Bearing Cup 31-36387A1  
18 Shim(s) 15-42637A1  
19 Drive Shaft(1.50-1.65 Ratio) 45-816919 18-2261
19 Drive Shaft (1.84-1.98 Ratio) 45-816472  
20 Impeller Drive Key 28-43037 18-3293
21 Shift Shaft 815919A1 18-2320
22 Speedometer Pickup Fitting    
23 Sleeve 23-67370 2675
24 Seal 26-89236 18-2009
25 Shift Rod Bushing Assembly 23-815921A21 18-2353
26 O-Rings 25-36318 18-7491
27 Retaining Ring 53-29641  
28 Dowel Pin 17-43044  
29 Seal 26-45577 18-2944
30 Gasket 12-19183 18-7420
31 Plug 22-67892A1 18-2375
32 Pin 17-37972-1  
33 Pinion Bearing 31-42647A1 18-1117
34 Pinion Gear 43-828072A2  
35 Washer 12-92721  
36 Nut 11-35921 18-3719
37 Shift Crank 76865 18-2630
38 Cotter Pin Sleeve 818349A1 18-2286 (1)
39 Retainer 818349A1 18-2286(1)
40 Washers 818349A1 18-2286(1)
41 Spring 818349A1 18-2286(1)
42 Shift Spool 818349A1 18-2286(1)
43 Clutch Shaft 818349A1 18-2286(1)
44 Shim(S) 15-47397A1  
45 Bearing Cup 31-35928A1 18-1159
46 Bearing 31-35928A1 18-1159
47 Roller Bearing 31-30895 18-1157
48 Forward Gear 43-828072A2  
49 Cross Pin Spring 24-30893  
50 Cross Pin 17-30632 18-1274
51 Sliding Clutch 52-824112 18-2202
52 Propeller Shaft 44-824110  
53 Reverse Gear 43-828072A2  
54 Thrust Ring 681001  
55 Ball Bearing 30-88957A1 18-1155
56 O-Ring 25-31534 18-7159
57 Roller Bearing 31-30956 18-1158
58 Bearing Carrier 818763A10 18-2376
59 Seal 26-14077 18-2002
60 Seal 26-12224 18-2076
61 Tab Washer 14-18323 18-2290
62 Cover Nut 79448 18-3751
63 Thrust Hub 13171 18-4220
64 Continuity Washer 13-42351-1  
65 Splined Washer 12-31211A2 18-3714
66 Tab Washer 14-31210 18-3200
67 Propeller Nut 11-52707  
68 Carrier Anode 806105A1 18-6093
69 Seal Kit (Not Pictured) 26-816575A3 18-2646-1
(1) Pieces not sold separately, must be purchased as 18-2286. Kit consist of figure numbers 38-43
 
 
 

Mercruiser Gimbal Bearing Application

SternDrive Model Beg.Serial No. End.Serial No. Gimbal Bearing SternDrive Model Beg.Serial No. End.Serial No. Gimbal Bearing
IA 1684186 2062140 18-2101 165 4890460 UP 18-2100
IB 1684633 2062140 18-2101 225S 3856268 4200499 18-2100
IC 1685240 2065189 18-2101 228 4782330 UP 18-2100
II 1602186 2278488 18-2101 233 4200500 UP 18-2100
II 2398798 2671321 18-2101 250 4791300 UP 18-2100
120, 140 2062141 2791956 18-2101 470 4208730 UP 18-2100
120, 140 2791957 4893634 18-2101 888 3106717 UP 18-2101
120, 140 2791957 4893634 18-2100 888 3106717 UP 18-2100
160 2065190 2763441 18-2101 898 4782330 UP 18-2100
165 2763442 4890459 18-2101 ALL #1 +ALPHA 4893635 UP 18-2100
165 2763442 4890459 18-2100
(1) Without Gimbal Trim Sender (2) With Gimbal Trim Sender

 

 

Mercruiser Sterndrive Lower Gear Housing Bearings Application

Sterdrive Model Beg. S/N End. S/N Upper DriveShaft LowerDrive Shaft(Pinion) Outside ForwardGear InsideForward Gear(Needle) Reverse Gear PropBearing Carrier
60 1830753 206740 - - 18-1162 - - -
80 2063741 2898019 - - 18-1156 18-1157 - 18-1158
90 2898020 3225967 - - 18-1156 18-1157 - 18-1158
120 2062141 3134193 18-1164(4) - 18-1159 18-1157 18-1155 18-1158
120 3134194 4893634 18-1164 - 18-1159 18-1157 18-1155 18-1158
120 4893635 6225576 18-1164 18-1150 18-1159 18-1157 18-1155 18-1158
140 2062141 2791956 18-1164(4) - 18-1159 18-1157 18-1155 18-1158
140 2791957 4893634 18-1164 - 18-1159 18-1157 18-1155 18-1158
140 4893635 6225576 18-1164 18-1150 18-1159 18-1157 18-1155 18-1158
160 2065190 2763441 18-1164(4) - 18-1159 18-1157 18-1155 18-1158
165 2763442 4890459 18-1164 - 18-1159 18-1157 18-1155 18-1158
165 4890460 UP 18-1164 18-1150 18-1159 18-1157 18-1155 18-1158
225-S 3856268 4200499 18-1164 - 18-1159 18-1157 18-1155 18-1158
233 4200500 UP 18-1164 - 18-1159 18-1157 18-1155 18-1158
250 4791300 4898729 18-1164 - 18-1159 18-1157 18-1155 18-1158
255-TRS 3377316 4203749 - - 18-1159 - N/A 18-1158
260 4898730 6225576 18-1164 18-1150 18-1159 18-1157 18-1155 18-1158
280-TRS 4203750 4895399 - - 18-1159 - N/A 18-1158
470 4208730 4893934 18-1164 - 18-1159 18-1157 18-1155 18-1158
470 4893835 6225576 18-1164 18-1150 18-1159 18-1157 18-1155 18-1158
485 4893835 UP 18-1164 18-1150 18-1159 18-1157 18-1155 18-1158
888 3106717 3134193 18-1164 - 18-1159 18-1157 18-1155 18-1158
888 3134194 UP 18-1164 - 18-1159 18-1157 18-1155 18-1158
898/228 4782330 4898729 18-1164 - 18-1159 18-1157 18-1155 18-1158
898/228 4898730 6225576 18-1164 18-1150 18-1159 18-1157 18-1155 18-1158

(1) 18-1161 Top Bearing / 18-1163 Top Bearing (2) Torrington #B1616

(3) Prop Shaft Drive gear (4) #15520 Stamped on Cup

ALPHA ONE 6225577 UP 18-1143 - 18-1159 18-1157(2) 18-1155 18-1158
ALPHA ONE SS ALL 18-1143 18-1117 18-1159 18-1157 18-1155 18-1158
ALPHA ONE GEN II D494569 F680153 18-1143 18-1117 18-1159(5) 18-1157 18-1155 18-1158
ALPHA ONE GEN II F680154 UP 18-1143 18-1117 18-1156 18-1157 18-1155 18-1158
I BELOW 1536617 18-1153 - 18-1156 18-1157 - 18-1158
I 1536618 1684187 - - 18-1156 18-1157 - 18-1158
IA,IB,IC 1684188 2065189 - - 18-1159 18-1157 18-1155 18-1158
II 1474909 2275488 - - 18-1156(3) N/A N/A -
II 2398798 2671321 - - 18-1162(3) - 18-1156(3) -
II-TR 3377316 4794899 18-1161(1) - - - N/A -
MR 6225577 UP 18-1143 18-1117 18-1159 18-1157(2) 18-1155 18-1158
R 6225577 UP 18-1164 18-1150 18-1159 18-1157 18-1155 18-1158
SSM II ALL - N/A - - N/A N/A
TR 4794900 UP 18-1161(1) - - - N/A -
TRS 4794900 UP - - 18-1159 - N/A 18-1158

(1) 18-1161 Top Bearing / 18-1163 Top Bearing (2) Torrington #B1616

(3) Prop Shaft Drive gear (4) #15520 Stamped on Cup

(5) Use 18-1173 For 2.40:1 Ratio Only (New Style Lower Gears)

 

 

 

Mercruiser Bellows Application

Model Year Serial No# Exhaust Bellows Shift Cable Bellows U-Joint Bellows
I/1A/1B/1C EZ 1963-1966 1534570-2065186 18-2750 18-2753-1 18-2752
120/140/160/165 1967-1972 2062141-3443920 18-2750 18-2753-1 18-2752
120/140/160/165 1972-1982 3469428-6225576 18-2750 18-2753-1 18-2751
888 1971-1972 3106717-3472477 18-2750 18-2753-1 18-2752
888 1973-1977 3472478 Up 18-2750 18-2753-1 18-2751
225/233 1974-1977 3856268 Up 18-2750 18-2753-1 18-2751
898/228/250/260 1977-1982 4782330-6225576 18-2750 18-2753-1 18-2751
R/MR/Alpha One 1983-1990 6225577 Up 18-2750 18-2753-1 18-2751
R/MR/Alpha One 1983-1990 6225577 Up 18-2760 (1) 18-2753-1 18-2751
Alpha One Gen II 1991 Newer 0D469859 Up 18-2750 18-2753-1 18-2747
Bravo I/II/III 1988 Newer 0B664190 Up 18-2750 18-2753-1 18-2756
Bravo I/II/III 1988 Newer 0B664190 Up 18-2760 (1) 18-2753-1 18-2756
Blackhawk 1994-1995 0F18677 Up 18-2750 18-2753-1 18-2756
Blackhawk 1994-1995 0F18677 Up 18-2760 (1) 18-2753-1 18-2756
II 1962-1969 1474909-2671321   18-2753-1  
III 1968-1972 2373127-3002613      
215H 1970 2782203-2909034     18-2752
215E 1970-1972 2909035-2915034   18-2753-1 18-2752
TR/TRS 1973-1993 3377316 Up     18-2751
TR/TRS 1973-1993 3377316 Up     18-2751

(1) Tube

 

 

Mercruiser Power Trim Cylinder Application

Sterdrive Model Beg. S/N End. S/N Connector to Top of Trim Cylinder Connector to Bottom of Trim Cylinder Connector to Hydraulic Pump Connector to Reverse Lock Lever Hydraulic Pump to Reverse Lock Valve
120, 140 2062141 2791956 (6) N/A     18-2126
120, 140 2791957 3780849 18-2103(1) N/A 18-2107   18-2126
160 2065190 2763441 (6) N/A     18-2126
165 2763442 3780849 18-2103(1) N/A 18-2107   18-2126
225 3856268 4200499 18-2103(1) N/A 18-2108 18-2109 18-2126
228 (2) 4782330 6225576 18-2103(1) N/A 18-2108 18-2109 18-2126
233 4200500 UP 18-2103(1) N/A 18-2108 18-2109 18-2126
250 4782330 UP 18-2103(1) N/A 18-2108 18-2109 18-2126
260 (2) 4898730 6225576 18-2103(1) N/A 18-2108 18-2109 18-2126
888 3106717 UP 18-2103(1) N/A 18-2108 18-2109 18-2126
898 (2) 4782330 6225576 18-2103(1) N/A 18-2108 18-2109 18-2126
# 1 Units (2) 3780850 6225576 18-2103(1) N/A 18-2107 18-2109 18-2126
#1 Units (4) 4208730 6225576 18-2103(5)
18-2112(Port) 18-2113(Stbd) 18-2107 18-2109 18-2126
R/MR/ALPHA 6225577 UP 18-2116(5) (3) 18-2123(Black)18-2124(Gray) 18-2123(Black) N/A N/A
BRAVO B664190 UP 18-2116(5) (3) 18-2124(Gray) N/A N/A
II,215 ALL 18-2103(1) N/A     18-2126
III, SSM ALL 18-2103(1) N/A      

(1) 4 required per drive (2) For cylinders using internal return lines

(4) For cylinders using external return lines (5) 2 required per drive

(3) Starboard trim cylinder casting #14034-1: 18-2114

Port Trim cylinder casting #14035-1: 18-2115

Starboard Trim cylinder casting #98704, 98704-1: 18-2136

Port Trim cylinder casting #98703, 98703-1: 18-2137

(6) Power Tilt: Port cylinder:18-2106 Starboard cylinder: 18-2105

Power Trim: Port cylinder connection closest to transom: 18-2106

Port cylinder connection farthest from transom: 18-2119

Starboard cylinder connection closest to transom: 18-2105

(7) Power Trim Only N/A Not Applicable